Aerovault Trailers

Aerovault trailer

Aerovault Trailers

Aerovault Trailers

Aerovault is redefining the towing experience through innovative design and quality lightweight materials, building trailers that improve the lives of their owners.
  • Designed by legendary automotive designer Peter Brock, the Aerovault MKII is a patented, aerodynamic enclosed trailer built with semi-monocoque construction using 6061 T6 aircraft/marine grade aluminum.
  • Available in five models — Short (S), Standard, Tall (T), Long (L), and Long-Tall (LT) — the Aerovault is engineered to tow effortlessly behind a wide range of vehicles while delivering exceptional fuel economy and stability at highway speeds.
  • Built in their Henderson, Nevada facility, each Aerovault features a patented design and construction technique (U.S. Patent No. 9,796,431 and Patent No. D.801,229) that eliminates internal framing while maintaining exceptional structural integrity. The result is a clean, frameless interior with maximum usable space and a trailer that tracks true at any speed with virtually no effect on the tow vehicle.

Construction

The Aerovault MKII features breakthrough semi-monocoque construction built around three key components: the chassis, the sides, and the roof.
  • The Chassis: Each chassis is built on a custom-made jig table to ensure accuracy and perfection. A 3″ x 3″ x 1/4″ beam runs the full length from the tongue hitch to the rear axle, distributing the load evenly across all wheels and axles for superior stability. The main frame uses 3″x3″ tubes plus 2″ x 3″ rectangular tubes on 16″ centers — very strong, yet light.
  • The Sides: The self-supporting sides start as flat sheets of 1/8″ thick 6061 aircraft/marine grade aluminum. A full-length channel is pressed into each side using Aerovault’s custom-built 16-foot, 20-ton press brake, eliminating the need for any internal framing. The curved nose is formed using another custom machine that strengthens the aluminum during the curving process, with front doors laser-cut and integrally formed as part of the rounded nose.
  • The Roof: Using boat hull building techniques, the Aerovault MKII’s composite fiberglass roof is lightweight yet extremely sturdy, while maintaining the clean, frameless interior space. Roof and body are bonded together using state-of-the-art adhesives designed for bonding aluminum and composites. Composite fenders with UV-resistant gelcoat add additional strength and a striking appearance.

Standard Features

Every Aerovault comes loaded with standard features designed for real-world use:
  • Remote Control Winch — with hard-wired controls AND remote control fob
  • Tires & Wheels — Carlisle N speed-rated (87 mph) radial tires on five-stud 15″ steel wheels with Moon Disc wheel covers, spare included
  • Axles — Dexter twin 3500 lb rubber ride Torflex EZ lube axles with self-adjusting brakes
  • Brakes — Integrated electric drum brakes on all four wheels, self-adjusting
  • Hitch — Easy-to-lock heavy duty Bulldog hitch with heavy duty jack (with wheels), self-curling safety cables, and breakaway cable
  • Lighting — Fore and aft interior LED lights, manual switch for white back-up lights on rear for night work
  • Tie Down System — 4 flush-mount “D” rings in floor to secure vehicle with ratchet tie-downs
  • Side Doors — Two front side access doors with quality flush locking handles
  • Ramp — Spring loaded with lower pivot external springs; no cables or loss of head space
  • Floor — Aluminum diamond plate, 15″ from ground; rear can be lowered during loading by cranking tongue jack up
  • Underside — Flush, fully-skinned in aluminum to eliminate drag; rear dolly wheels (not on Short Model) eliminate scraping on angled driveways
  • Venting — Dorsal fin vents allow continual exchange of fresh air
  • Interior Storage — 23″ deep front shelf, four 7.5″ wide channels along bottom of walls, numerous U-hooks along walls for securing gear
  • Spare Tire — 15″ full-size Carlisle tire and wheel, mounted inside trailer side door

Technical Specifications

Specification Short (S) Standard Tall (T) Long (L) Long-Tall (LT)
Curb Weight 2,175 lbs 2,340 lbs 2,440 lbs 2,440 lbs 2,540 lbs
Tongue Weight — 260 lbs 280 lbs 280 lbs 300 lbs
Payload 4,825 lbs 4,670 lbs 4,560 lbs 4,560 lbs 4,460 lbs
Exterior Length 19′ 8″ 23′ 2″ 23′ 2″ 24′ 6″ 24′ 6″
Interior Length (tailgate to front shelf) 164″ (13′ 8″) 199.5″ (16′ 7.5″) 199.5″ (16′ 7.5″) 216″ (18′) 216″ (18′)
Exterior Height 99″ (7′ 9″) 99″ (7′ 9″) 100″ (8′ 4″) 99″ (7′ 9″) 100″ (8′ 4″)
Interior Height 68″ (5′ 8″) 68″ (5′ 8″) 78″ (6′ 4″) 68″ (5′ 8″) 78″ (6′ 4″)
Rear Opening Height 58.5″ 58.5″ 68.5″ 65″ 70″
Interior Width (between wheel wells) 80″
Exterior Width (tire-to-tire) 102″
Rear Opening Width 87″
Ramp Width 87.5″
Gross Weight 7,000 lbs
  • Side door dimensions: Standard/Short/L Models 23.5″ x 32″ | T/LT Models 23.5″ x 42″
  • Ramp lengths vary by model: Standard/Short 59″, T 69″, L 60.5″, LT 70.5″

Technical Details

  • Aluminum, semi-monocoque. 3”x3” main frame tubes plus 2” x 3” rectangular tube on 16” centers– very strong, yet light.
  • Walls and floor: 1/8” (10 gauge) 6061 aircraft/marine aluminum
  • Roof and fenders: the latest in strong, light weight fiberglass technology

  • Standard Model: Curb weight 2,340 lbs/Tongue weight 260 lbs
  • T Model: Curb 2,440 lbs/Tongue 280 lbs
  • Short Model: Curb 2,175 lbsL Model: Curb 2,440 lbs/Tongue 280 lbs
  • LT Model: Curb 2,540 lbs/Tongue 300 lbs

  • Flush, fully-skinned in aluminum to eliminate drag.
  • Rear dolly wheels (not installed on Short Model) eliminate scraping on angled driveways.

  • Two front side access doors with quality flush locking handles.
  • Each door – Standard/Short/L Models: 23.5″ x 32” T/LT Models: 23.5″ x 42″

  • Standard Height: 58.5”
  • Short Height: 58.5”
  • T Height: 68.5″
  • L Height: 60”
  • LT Height: 70”
  • Width: 87”

  • Standard/T Models Exterior length: 22’ 8” (body 18’ 6” + tongue). Interior length for vehicle 199.5” (16’ 7.5”) from tailgate to front shelf.
  • Short Model Exterior: 19’ 8” (body 15’ 6” + tongue). Interior length for vehicle 164” (13’ 8”) from tailgate to front shelf.
  • L/LT Models Exterior: 24’ 5” (body 20’ + tongue). Interior length for vehicle 216” (18’) from tailgate to front shelf.

  • Width 87.5” Standard/Short Length 58” T Length 69” L Length 60.5” LT Length 70.5” Spring loaded, lower pivot external springs
  • No cables or loss of head space due to an overhead roller drum with cable springs and side cables
  • See Aerovault website Accessories page for additional extension ramps for low ground clearance vehicles

  • Dexter twin 3500lb rubber ride Torflex, EZ lube axles with self-adjusting brakes.
  • No heavy steel sub-frame needed for axles or front coupler.

  • Integrated electric drum brakes (on all four wheels).
  • Self-adjusting brakes.

In a special area under the back of the Aerovault’s “dorsal” fin, vents allow for a continual exchange of fresh air.

Remote control winch with hard-wired controls AND remote control fob (comes standard!)

  • The best… Carlisle N speed-rated (87 mph) radial tires.
  • Five-stud 15″ steel wheels, spare included.

Yes those great looking, aerodynamically efficient Moon Discs come standard on every Aerovault.

Included standard is a 15inch full-size Carlisle tire and wheel, mounted inside trailer side door for easy access

4 flush-mount “D” rings in floor to secure car with ratchet tie-downs (see following page for additional tie-down packs).

  • Standard/Short/L Models Exterior 90” (7’ 6”)/ Interior 68” (5’ 8”)
  • T/LT Models Exterior 100″ (8’4″)/Interior 76″ (6’4″)

  • Fore and aft interior lights.
  • LED lights in and out.
  • Manual switch turns on white back-up lights on rear of trailer for night work.

  • Aluminum 23″ deep shelf in front for storing spare wheels/tires, jack, stands, tools and for track work
  • Four 7.5” wide channels along bottom of walls in front and behind fender wells for easy storage
  • Numerous U-hooks along walls and holes in sides of storage channels so almost anything can be secured anywhere

  • Easy-to-lock heavy duty Bulldog hitch
  • Heavy duty jack (with wheels)
  • Self curling safety cables
  • Breakaway cable

  • 7,000 lbs gross weight.
  • Payloads: Standard: 4,670 lbs
  • T: 4,560 lbs
  • Short: 4,825 lbs
  • L: 4,560 lbs
  • LT: 4,460 lbs

  • Aluminum diamond plate.
  • Ramp/floor height 15” from ground (rear can be lowered during loading by cranking tongue jack up).

  • Interior Width for vehicle: 80” in-between inner wheel wells.
  • Exterior tire-to-tire width: 102”